Forged Globe Valve Manufacturer in Ahmedabad

 

Manufacturer Of Forged Globe Valve

Forged Steel Globe Valves Suppliers

 

With the expert professionals, We can become the best Manufacturer & Suppliers of Globe Valves, Forged Globe Valves in Ahmedabad, Gujarat, India. The Forged Globe Valves that we manufacture at Axegic are prepared from high quality steel material. We offer these valves in the plug type disc to provide a complete air tight and leak proof seal throughout the life span of its performance. There is a wide assortment of size that can easily fit into the high pressure application areas in small and big pipelines. They are fabricated with great accuracy and perfection to offer a high safety level when it is operated in open position and used to close or control the flow. We provide various features in our Forged Globe Valve like superior quality, long service life, safety, easily operated and really economic and competitive price range.

 

What is a Forged Globe Valve?

Forged Globe Valves are industrial valves that are perfect for throttling applications because of their exact flow control and long lifespan. Compared to cast valves, this valve's construction—through forging—makes it stronger and more resistant to high pressure and temperature. Its spherical body and moving disc that is oriented perpendicular to the fluid flow enable for precise control of the flow of gases and liquids. Forged Globe Valves are widely used in the oil and gas, power generating, and chemical processing sectors. Despite their non-linear flow route, which results in a larger pressure drop, these valves are regarded for their strong performance and versatility. The globe shape of the valve body provides high strength and the ability to handle high pressure and temperature conditions. Forged Globe Valves are commonly used in industries such as oil and gas, power generation, chemical processing, and water treatment. They are suitable for both on/off and throttling service.

 

Components of a Forged Globe Valve

A Forged Globe Valve consists of several key components that work together to control the flow of fluids.

  • Body: The main part of the valve that houses all the internal components. It is forged for enhanced strength and durability.
  • Ball: The main structure of the valve, usually forged from high-strength materials to withstand high pressure and temperature.
  • Bonnet: The top part of the valve that covers the internal components and is typically bolted or screwed to the body, providing a pressure-tight seal.
  • Disc (or Plug) The movable element that regulates the flow by seating against the valve seat. It moves perpendicular to the flow path to open or close the valve.
  • Seat: The stationary part inside the valve body against which the disc seals to stop the flow. It ensures a tight closure when the valve is shut.
  • Stem: The rod that connects the disc to the actuator or handwheel. It transmits the motion needed to move the disc.
  • Handwheel or Actuator: The mechanism used to operate the valve. A handwheel is manually operated, while an actuator can be pneumatic, hydraulic, or electric for automated control.
  • Packing: The material around the stem that prevents leakage of the fluid along the stem. It ensures a tight seal around the moving stem.
  • Gland: A component that compresses the packing to maintain the seal around the stem.
  • Gland Flange: Holds the gland in place and allows for adjustment of the packing pressure.
  • Yoke: The structure that supports the actuator or handwheel and aligns the stem with the disc.

Technical Specifications of Forged Globe Valve:

 

SizeDN 15 to DN 50
Construction MaterialForged Carbon Steel ASTM A105 Forged Stainless Steel F304, F304L, F316, F316L, F5, F9, F11, F22 Other Material As per client requirements
Design & Manufacturing StandardAPI 062
Pressure RatingClass 800, 1500 & 2500
Bore TypeRegular
Testing StandardAPI 598
Face to Face StandardAs Per Manufacturers Standard for Screwed, Socket, Butt Weld Ends ASME B16.10 for Flanged Ends
End Connection StandardScrewed Ends, Socket Weld Ends, But Weld, etc Flanged Ends, Welded Flanged Ends, As per ASME B16.5
Operated TypeHand Wheel, Electric Actuator, etc.

 

How does a Forged Globe Valve Work?

  • Within a forged, high-strength body, a moveable disc and a stationary seat govern the fluid flow. This is known as a globe valve. The stem, which is attached to the disc, moves when the valve's handwheel or actuator is cranked. The disc inside the valve body moves up or down as a result of this action.
  • When the disc is in the open position, the seat is elevated, permitting fluid to pass through the valve. The disc approaches the seat as it descends, progressively decreasing the flow. Fluid flow is entirely halted and the valve is closed when the disc makes full contact with the seat. It is perfect for throttling since the disc moves perpendicular to the flow direction, allowing for precise control over the fluid flow.
  • Because the valve body is forged, it can endure high temperatures and pressures, which makes it durable and reliable in demanding industrial applications including chemical processing, power production, and oil and gas extraction. In addition to reducing leakage, the valve's design ensures safe and effective functioning by creating a tight seal when closed.

 

Types of Forged Globe Valves

Standard Globe Valve

A Standard Globe Valve's spherical body and internal baffle define it as a linear motion valve. It has a horizontal seat that is perpendicular to the pipe axis and a disc-shaped element. The disc rotates perpendicular to the fluid flow when the valve stem is rotated, permitting or limiting passage. Because of its tight shut-off and superior throttling capabilities, conventional globe valves are the best choice for applications needing exact flow control.

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Angle Globe Valve

Designed with intake and output ports at a 90-degree angle, Angle Globe Valves are a specific kind of globe valve. In fluid control systems, this particular design has various benefits. The slanted shape of these valves makes it possible to change the direction of flow without the need for extra fittings, which makes them perfect for installations with limited space. Comparing them to conventional globe valves, they often offer less turbulence and pressure drop, improving system efficiency overall.

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Y-Pattern Globe Valve

Oblique globe valves, or Y-pattern Globe Valves, have a distinctive body form with a bonnet that is inclined at a 45-degree angle to the valve body's centerline. Compared to conventional globe valves, this arrangement produces a more efficient flow channel, which lowers turbulence and pressure loss. These valves are especially well-suited for applications involving frequent operation or handling high-velocity fluids because of their Y-Pattern design, which enhances efficiency and allows for larger flow capacity.

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Three-Way Globe Valve

Three-way globe valves are adaptable flow control mechanisms intended to regulate the distribution of fluid in intricate systems. These valves allow for the mixing, redirecting, or merging of fluid streams thanks to their three ports, which are usually one inlet and two outlets, or two inlets and one exit. A variety of flow patterns, including combining two streams into one, dividing one stream into two, and choosing between two different flow channels, can be set up for the internal mechanism. In industrial operations where accurate flow distribution is necessary, HVAC systems, and temperature control applications frequently use three-way globe valves.

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Applications of Forged Globe Valve

  • Used in upstream, midstream, and downstream processes for controlling the flow of crude oil, natural gas, and refined products.
  • Employed in power plants to regulate steam, cooling water, and other critical fluids in both conventional and nuclear power plants.
  • Utilized to handle corrosive and hazardous chemicals, ensuring precise flow control in various chemical production processes.
  • Applied in both potable and wastewater treatment facilities for controlling the flow of water, chemicals, and treatment agents.
  • Used in processes requiring sterile conditions and precise control of fluids in the production of pharmaceuticals and biotechnology products.
  • Used in the processing of pulp and paper to manage the flow of chemicals, steam, and water.
  • Applied in shipbuilding and marine operations to control various fluids, including fuel, cooling water, and ballast systems.
  • Utilized in sanitary applications to control the flow of ingredients and cleaning agents, ensuring hygiene and safety

Advantages of Forged Globe Valve

  • The forging process enhances the mechanical properties of the valve, resulting in a robust and resilient product that can withstand high pressure and temperature conditions.
  • The design of the globe valve allows for fine regulation of fluid flow, making it ideal for throttling applications where precise control is essential.
  • The perpendicular movement of the disc against the seat ensures a tight seal when the valve is closed, minimizing the risk of leaks.
  • Forged globe valves can handle a wide range of fluids, including gases, liquids, and steam, making them suitable for various industries such as oil and gas, power generation, and chemical processing.
  • The robust construction and high-quality materials used in forged globe valves provide reliable performance and long service life, even in harsh operating conditions.
  • Available in various configurations, sizes, and materials to meet specific application requirements.
 
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