We are leading Forged Ball Valve Manufacturer in India. Due to their robustness, dependability, and longevity, Forged Ball Valves are vital parts of many industrial applications. Forged Ball Valves are made by a process called forging, which uses compressive forces to shape metal. When compared to cast ball valves, this technique produces better mechanical qualities by improving the grain structure of the material. Because of their resilience to high pressure and harsh temperatures, forged ball valves find extensive application in the oil and gas, petrochemical, chemical, and power generation industries. Even under challenging operating conditions, the sturdy design guarantees a low chance of leaks and a longer lifespan.
A Forged Ball Valve is a type of a valve used to manage the flow of liquids or gases in pipeline. It is made through a forcing process, where metal is shaped using compressive forces to create a stronger and more durable structure. This process enhances the material’s grain structure, making the value more vigorous compared to those made by casting.
The valve rotates to open or close the flow. It is made out of a spherical ball with a hole in the center. Fluid flows through the ball when its hole lines up with the pipeline; when the ball is rotated 90 degrees, the flow ceases. Because forged ball valves can withstand high pressures and extreme temperatures, they are a good fit for demanding industrial applications like those in the petrochemical, power generating, and oil and gas sectors.
A Forged Ball Valve consists of several key components that work together to control the flow of fluids.
| Size | DN 6 to DN 50 (NPS to NPS 2) |
| Construction Material | Forged Carbon Steel ASTM A105, Forged Stainless Steel F304, F304L, F316, F316L, F11, F22, F5, F9 Except this As per client Requirement |
| Design & Manufacturing Standard | BS 5351, ASME B16.34 |
| Pressure Rating | Class 150, 300, 600, 800, 900, 1500 & 2500 |
| Type of Bore | Regular (Reduced) & Standard (Full Bore) |
| Testing Standard | API 598 / BS 6755 Part-II |
| Face to Face Standard | As Per Manufacturers Standard for Screwed, Socket, Butt Weld Ends ASME B16.10 for Flanged Ends |
| End Connection Standard | Screwed Ends, Socket Weld Ends, But Weld, etc. Flanged Ends, Welded Flanged Ends, As per ASME B16.5 |
| Operated Type | Hand Lever, Pneumatic Actuator, & Electric Actuator, etc. |
A Forged Ball Valve operates by using a spherical ball with a hole through its center to control the flow of fluids.
This valve type has three ports, unlike the most common one with two ports (inlet and exit ports). Forged Ball Valve manufacturers design this valve for mixing and diverting fluid flow in different industrial applications. This valve is advantageous because it does the work that two or more valves can do. The valve operates by turning the ball via the handwheel. The ball rotation aligns its center cut-out channels to the valve inlet and outlet ports. Two versions of the valve are the T version and the L version.
A Side Entry Forged Ball Valve is a valve in which the ball is assembled from its sides. The assembly connects two or three pieces of the valve body. Bolts or studs assemble each body part to join them into two pieces. The assembly is done after the forging each piece of the valve body. Side entry valve types have the advantage of reduced defects common when the valve is made through the casting method. The valve also has the advantage of being easy to assemble and the trim parts being easy to align.
Top Entry Forged Ball Valve is one in which the ball is assembled from the top side. This valve is similar to the globe valve but it uses a ball to control fluid flow. The valve is made up of one single body. Forged ball valve manufacturers recommend this valve for use where there is minimum disassembly for maintenance of internal parts. This valve is solid and suitable for heavy-duty applications involving high flow rates and pressure. The construction of this valve allows minimum thread connection, which reduces the possibility of fluid leakage.
This is a forged ball valve in which the body is made up of one single piece. This type of valve is very reliable since it hardly has any fluid leakage common in other valves whose body is joined using bolts. The valve also has the advantage of being small in size and low cost. However, this valve cannot open its body for repair, maintenance, or cleaning. Once the valve becomes defective, it is no longer helpful. The Single-Body Forged Ball Valve is best for small flow rate and pressure applications that involve clean fluid free.
